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In modern manufacturing, professional CNC bending machines have become an essential tool in metal processing with their precise and efficient processing capabilities. CNC press brake machine is equipment that uses CNC technology to bend metal sheets and are widely used in many industries, such as steel structures, automobile manufacturing, elevators, and railway vehicles.
Professional CNC bending machines‘ structure and working principle make them intelligent assistants for metal processing. It consists of multiple parts such as the upper die, the lower die, the backstop, rollers, the hydraulic system, and the electrical system. The upper and lower dies are composed of multiple sections and can be replaced and adjusted as needed. The backstop is located behind the lower die and plays the role of supporting the sheet. The roller is used to fix the sheet and help the upper die move. The hydraulic system provides a stable pressure to ensure the accuracy and efficiency of the processing. The electrical system controls the movement and parameter settings of each part.
The processing process of professional CNC press brake machine is straightforward. First, place the sheet to be processed between the lower die and the backstop, and determine the position of the upper die according to the design requirements. Then, the processing parameters, including bending angle, number of bends, bending radius, etc., are set through the CNC operating system. When all parameters are set, the CNC bending machine is started, and the hydraulic system will provide pressure to move the upper die downward and bend the sheet. At the same time, the roller fixes the sheet, and the rear stop offers support to ensure the accuracy and stability of the processing. When the preset angle and shape are reached, the upper die stops moving, and the CNC bending machine stops automatically. At this time, the operator can take out the process sheet for the next step.
The application field of the CNC bending machine is very wide. Due to its efficient and precise processing capabilities, it is suitable for metal processing. Whether complex maritime structural or delicate automotive parts, CNC bending machines can complete bending processing accurately and quickly. In addition, with the continuous development of technology, CNC bending machines also have better adaptability and flexibility and can cope with the bending processing needs of different materials and shapes.
The emergence of professional CNC bending machines improves the efficiency and accuracy of metal processing and reduces labor costs and production costs. Its efficient processing capabilities significantly shorten the production cycle and improve production efficiency. At the same time, CNC bending machines can perform repeated processing without manual operation, significantly reducing labor costs. In addition, CNC bending machines also have the advantages of saving energy and protecting the environment. Compared with traditional mechanical cutting, CNC bending machines do not require tools, reduce material waste, and reduce energy consumption. At the same time, the laser beam used by CNC bending machines is a controllable and harmless light that does not produce harmful gases and waste residues, reducing environmental pollution.
1. Familiar with the equipment: Before operation, you must carefully read and understand the user manual of the equipment and understand the functions, performance, and operation interface of the equipment.
2. Programming and debugging: According to the processing requirements, reasonably write the processing program and debug it multiple times to ensure the accuracy and reliability of the program.
3. Reasonable selection of molds: According to the material, thickness, and bending angle of the plate, select the appropriate upper and lower molds to ensure the bending effect.
4. Plate positioning: Place the plate in the correct position and fix it with a clamp to prevent displacement during bending.
5. Monitor operation: During the operation of the equipment, always observe the operating status and bending effect of the equipment, and adjust the parameters or stop the equipment in time.
1. Wear protective equipment: When operating a CNC bending machine, you must wear protective glasses, earplugs, gloves, and other protective equipment to prevent splashing metal chips and noise from causing harm to the person.
2. Comply with the operating procedures: operate strictly by the manual and operating procedures of the equipment, and do not arbitrarily change the parameters of the equipment or perform illegal operations.
3. Keep the equipment clean: Clean and maintain the equipment regularly to ensure the regular operation of the equipment and extend its service life.
4. Avoid overloading: Do not overload the equipment to avoid damage to the equipment or safety accidents.
5. Emergency stop: During the equipment operation, if you encounter abnormal or dangerous situations, you should immediately press the emergency stop button and cut off the power supply.
In summary, mastering the operating skills of press brake machine and strictly abiding by safety guidelines are essential guarantees for ensuring the regular operation of equipment and personnel safety.